Home / News / Antioxidation properties of M-TPEE foam materials and their application impact
1. Impact of oxidation on polymer materials
In the natural environment, under the combined action of oxygen, ultraviolet rays, moisture and heat, polymer materials will undergo oxidation reactions. This process usually leads to the destruction of the molecular structure of the polymer, which is manifested as embrittlement, hardening, fading, reduced strength and even crack formation of the material. Oxidation reactions usually occur on the surface of the material and gradually expand to the inside. Polymers are prone to accelerate the oxidation process under the action of high temperature, moisture and ultraviolet rays, especially for materials that do not have good oxidation resistance.
For traditional foam materials (such as polyurethane foam, polyethylene foam, etc.), oxidation usually means problems such as decreased mechanical properties, surface aging, and hardness changes, which directly affect the service life and safety of the material. However, due to its special molecular structure, M-TPEE foam materials can effectively slow down or prevent the occurrence of oxidation reactions, thereby maintaining stability in many applications that require long-term exposure to high temperature, high humidity and high oxygen environments.
2. Antioxidation mechanism of M-TPEE foam
The antioxidant properties of M-TPEE foam materials are mainly derived from their unique chemical structure. M-TPEE is a thermoplastic elastomer copolymerized by polyether segments and polyester segments. This structure makes M-TPEE have strong molecular chain stability. The following points contribute to its antioxidant properties:
Polymer structure stability: The polyether segment of M-TPEE has good chemical inertness and is not easy to react with oxygen. The polyester segment also has strong antioxidant ability, and the ester bond in its molecule shows low reactivity under high temperature and oxidative conditions. M-TPEE is not prone to chain breakage or structural damage when exposed to oxygen, ultraviolet rays and other environmental factors.
Presence of aromatic rings: Some types of M-TPEE foam materials introduce aromatic ring structures into the polymer chain. These aromatic rings have high stability in chemical reactions and can effectively improve the oxidation resistance of the material. Aromatic rings have high antioxidant capacity and help inhibit the destructive effect of oxygen on the molecular chain.
Use of antioxidant additives: In the production process of M-TPEE foam, some antioxidants are often added to enhance its stability in high temperature and oxygen environments. These antioxidants can absorb oxygen free radicals and prevent them from reacting with polymers, thereby delaying the oxidation process.
3. The impact of oxidation resistance on the application of M-TPEE foam
Good oxidation resistance is a key advantage of M-TPEE foam materials in high-temperature applications. In many application scenarios that require long-term use, oxidation is the main factor affecting material performance and life.
Automotive industry: Automotive interior parts, seats, roof pads, etc. are often exposed to high temperature and oxygen environments. M-TPEE foam materials have excellent oxidation resistance, which enables them to maintain good flexibility and mechanical properties during long-term use, avoiding the hardening, embrittlement and aging problems of traditional foam materials caused by oxidation in high-temperature environments.
Building materials: In the construction industry, M-TPEE foam is often used as heat insulation, sound insulation and fireproof materials. Due to the long-term exposure of buildings to outdoor environments, oxidation reactions may cause the performance of materials to decline. The oxidation resistance of M-TPEE foam materials can effectively extend their service life and maintain long-term stable performance.
Electronic products: The housing, gaskets, seals and other components of electronic products are often exposed to high-temperature working environments. The antioxidant properties of M-TPEE foam materials enable them to effectively delay material degradation caused by oxidation in these applications, ensuring that the product can operate stably in high-temperature environments.
Aerospace: In the aerospace field, the antioxidant properties of M-TPEE foam materials ensure that the material can withstand extreme high and low temperature environments. Even in high-temperature and high-speed flight, M-TPEE foam materials can still maintain structural integrity and performance.
4. Improvement and maintenance of antioxidant properties
In order to further improve the antioxidant properties of M-TPEE foam, R&D personnel usually take the following measures:
Optimize formulation and production process: The antioxidant properties of M-TPEE foam can be further improved by adjusting the molecular structure of the polymer or adding more antioxidants during the production process. Adding some chemical additives such as metal oxides and sulfides can help enhance the antioxidant properties of the material.
Surface treatment technology: Treating the surface of M-TPEE foam and applying an anti-oxidation coating can effectively prevent oxygen from eroding the material. Surface treatment can not only improve antioxidant properties, but also improve the wear resistance and UV resistance of the material.
Research and development of high temperature resistant oxidants: With the advancement of technology, high temperature resistant oxidants for M-TPEE foam materials have been continuously improved, and can maintain their antioxidant properties at higher temperatures, thereby broadening their application areas.